Monitor performance, act on insights

Production is becoming faster and more automated in the food and pharma industries, while facing increased cost and time pressures. Processes are too complex to be monitored and reacted to effectively with human skills alone. Instead, they require digital solutions that continuously monitor production factors, ensuring that different production factors interact perfectly for maximum availability, performance, and quality. The use of digital monitoring alongside operator analysis not only enhances transparency of production processes but also enables immediate corrective actions and adaptive control that significantly improve efficiency.

Synexio by Syntegon enables data-driven decision making by collecting and analyzing production data in real time for greater equipment efficiency and reduced downtime.

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About Synexio

Synexio is a cloud-based software solution for the collection, evaluation and visualization of production and equipment data.

It provides data-driven insights that enhance transparency, identify areas for improvement, and support decision-making to increase productivity.

Synexio is offered as a standard package of three modules that build on each other, with optional add ons to extend functionality and enable targeted interventions.

By increasing transparency, accelerating decisions, and maximizing production efficiency, Synexio reduces cost and time pressure.

Key benefits

Optimize equipment performance

Synexio pinpoints performance deviations, compares equipment against benchmarks and analyzes alarms and rejects to create prioritized, actionable improvement plans.

Minimize unplanned downtime

Synexio delivers real time production and equipment status with advanced analytics to spot anomalies early and provide predictive indicators for fast intervention.

Reduce environmental impact

Synexio captures resource consumption, quantifies savings and enables sustainability reporting and implementation through exportable metrics and expert consulting.

Two engineers discussing in front of industrial machinery, one holding a laptop.

Turning Insights into Action: A Continuous Improvement Journey

A leading food and beverage manufacturer in South Africa faced challenges with limited access to detailed, machine-level data needed to optimize equipment performance. By implementing Synexio, they gained real-time insights into alarms, downtime, and equipment utilization, closing a critical gap in their data landscape.

During the initial phase of the partnership, Syntegon experts leveraged these insights to identify a recurring alarm pattern and suggest potential root causes. Building on this foundation, the customer’s internal specialist pinpointed upstream waiting times as the key contributor to a 15% speed loss on critical equipment.

Backed by targeted solution proposals, these findings now underpin a compelling case for operational change. Today, Synexio is integrated into daily operations, enabling faster decision-making, proactive problem-solving, and a culture of continuous improvement.

From data to real improvements

A multinational manufacturer of food products faced a challenge when recurring stops on their baggers impacted production.

By implementing Synexio transparency was created and together with the Syntegon team the customer was able to identify the most critical issues, focus their modernization efforts, and later quantify the improvements made.

Within 6 months the number of stops as well as the duration could be significantly reduced.

Equipment monitoring in one dashboard - onsite and remote

When an American snack food manufacturer faced performance issues with its packaging line, Synexio enabled real-time, parallel monitoring of the entire equipment setup through a centralized dashboard. Onsite and remote.

This significantly accelerated root cause analysis and reduced the need for time-consuming manual checks.

The result: less downtime and less rejects within two weeks.

YOUR DATA - OUR EXPERTISE

We are here to be your trusted partner, guiding you every step of the way. Together, we’ll turn your data into real improvements, unlocking the full potential of your production.

More digital services

Training

Discover our web-based training (WBT) – an interactive, multimedia learning program tailored to your individual training needs. Engage your team with quizzes, videos, illustrations, pictures, and simulations for a dynamic and exciting learning experience.

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Remote Services

For immediate assistance when travelling is not an option, our remote services and helpline have you covered. Possible applications include remote diagnosis and administration, software and parameter backup, review of machine settings, and troubleshooting and training.

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