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Future-Proof Automation in Food Packaging

Reduce manual interventions and stops that prevent food packaging lines from reaching target output and quality. Build your factory of the future with neXt by Syntegon.

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Workforce shortages, unplanned stops and cost pressure demand smart automation

Labor shortages, unplanned stops and increasing costs raise pressure and demand future-proof automation solutions. As your strategic lifecycle partner, Syntegon addresses all three with neXt, an automation concept built on three pillars:

  • Seamless Operation.
  • Smart decisions.
  • Touchless automation.

neXt: Empowering Your Factory of the Future

Run your food packaging lines with less operators, fewer stops and lower cost

How to reduce unplanned stops on food packaging lines

A seamless operating structure reduces training and ensures easy operation

How to cut packaging line costs without cutting output

Live data drives smart decisions that reduce waste, downtime and energy consumption.

How to keep skilled operators focused on work that really matters

Touchless automation frees operators from routine tasks so they focus on value-adding work.

Ready for the factory of the future with neXt packaging lines

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DRFG Gondola Buffer

Maintains continuous product flow between upstream and downstream equipment, decoupling process and packaging sections to protect overall output from isolated stops. Stores up to 600 rows of products.

HFX5 Flow Wrapper – Primary Packaging

Wraps individual products at high speed with consistent seal quality. Designed for quick format changes and autonomous reel supply. HFX flow wrappers run for four hours or longer without operator intervention. The new AMR (autonomous mobile robot) autonomously supplies and mounts new film reels onto the machine.

TRX Integrated Topload Cartoner

Forms, loads and closes many carton styles and sizes on one single machine. TRX cartoners support operators with guided, verified and semi-automated changeover concepts. A changeover can be performed within ten minutes.

HFX5 Flow Wrapper – Paper Multipacks

Groups of primary wrapped products are packed into PPWR-compliant paper multipacks. HFX flow wrappers equipped with Paper-on-Form replace conventional plastic film with compliant and attractive paper flow wraps.

Elematic 3001 Wraparound Case Packer with palletizer

Forms, loads and closes wraparound cases for maximum transport safety and shelf appeal. Elematic case packers can be combined with the new Statrix palletizer to complete the line. From primary packaging to pallet – one seamless system.

next-line

DRFG Gondola Buffer

Maintains continuous product flow between upstream and downstream equipment, decoupling process and packaging sections to protect overall output from isolated stops. Stores up to 600 rows of products.

next-line

HFX5 Flow Wrapper – Primary Packaging

Wraps individual products at high speed with consistent seal quality. Designed for quick format changes and autonomous reel supply. HFX flow wrappers run for four hours or longer without operator intervention. The new AMR (autonomous mobile robot) autonomously supplies and mounts new film reels onto the machine.

next-line

TRX Integrated Topload Cartoner

Forms, loads and closes many carton styles and sizes on one single machine. TRX cartoners support operators with guided, verified and semi-automated changeover concepts. A changeover can be performed within ten minutes.

next-line

HFX5 Flow Wrapper – Paper Multipacks

Groups of primary wrapped products are packed into PPWR-compliant paper multipacks. HFX flow wrappers equipped with Paper-on-Form replace conventional plastic film with compliant and attractive paper flow wraps.

next-line

Elematic 3001 Wraparound Case Packer with palletizer

Forms, loads and closes wraparound cases for maximum transport safety and shelf appeal. Elematic case packers can be combined with the new Statrix palletizer to complete the line. From primary packaging to pallet – one seamless system.

Explore the complete line

DRFG Gondola Buffer
HFX5 Flow Wrapper – Primary Packaging
TRX Integrated Topload Cartoner
HFX5 Flow Wrapper – Paper Multipacks
Elematic 3001 Wraparound Case Packer

Technology examples behind neXt

neXt guidebylight-1

Guide-by-Light

With fewer operators and increasing touchless automation, operators are no longer tied to the line.
fully-automated-quality-control

Fully Automated Quality Control

Only good products enter the packaging process. neXt integrates fully automated quality inspection at the head of line.
People in Labcoats

Full Operator Support

In the factory of the future, fewer operators will be in control of several lines.

Your strategic lifecycle partner for vial filling

service-life-cycle
Make your line fit for tomorrow

Scalable retrofits and data solutions help you adapt to new demands and improve OEE. Selected neXt features are available as retrofits on existing Syntegon machines, so you can extend automation capability without replacing your current line.

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service-life-uptime
Ready for everything from start to routine

From installation to optimization Syntegon supports you with structured service packages, training and specialists for safe, stable and resilient production across the lifecycle.

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service-future-ready
Secure availability every day

Fast spare parts, qualified support and preventive maintenance help you avoid unplanned downtime, protect performance and keep daily operations reliable.

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Interested in neXt packaging lines?

Interested in neXt packaging lines?

Contact our experts to learn more about neXt packaging lines.
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